For print operations demanding the absolute highest level of automation and premium finishing, the BW@2500 Prime is our top-tier perfect binder. Housed in a state-of-the-art Italian ergonomic design, this robust six-clamp system is controlled by an enhanced 12-inch HMI display, allowing you to manage high-volume, high-speed bookbinding operations with zero compromises. The Prime variant takes unmatched efficiency to the absolute next level through complete automation. It features an automated Adhesive Consumption Control (ACC) that can be set directly from the HMI, alongside our patented, fully automated Tailing Killer. Complete with an integrated pre-melter for side glue, special cover creasing for coated covers, and a silicon spray spill-removal system, the Prime guarantees flawless, premium book finishes and a pristine operational environment.
Detailed Specifications
SPECIFICATION
Max Book Size
Min Book Size
Spine Thickness
Max Cover Size
Min Cover Size
Mechanical Speed
DETAILS
440 mm x 230 mm
150 mm x 100 mm
3 mm – 50 mm
440 mm x 510 mm
150 mm x 220 mm
2500 cycles/hour
SPECIFICATION
Glue Pot Capacity
Dimensions
Power Supply
DETAILS
3 kg
2100 mm (L) x 1000 mm (W) x 1100 mm (H)
415 V (±10%), 50 Hz, 3-phase
Machine Variant Comparison
| Pos | Value Driver | EPIC | V24 | Prime |
|---|---|---|---|---|
| 1 | Uptime / Reliability | ✔ Best in class | ✔ Best in class | ✔ Best in class |
| 2 | Brush with Milling | ✔ Yes | ✔ Yes | ✔ Yes |
| 3 | Burst Notching | ✖ No | ✔ Yes | ✔ Yes |
| 4 | FLP tool | ✖ No | ✔ Yes - Easier setting | ✔ Yes - Easier setting |
| 5 | Glue Savings via Adhesive Layer Control (ALC) | ✖ No | ✔ Yes - manual | ✔ Automated, can be set from HMI |
| 6 | Integrated premelter for Side Glue | ✖ No | ✖ No | ✔ Yes |
| 7 | Tail Killer - adhesive stringing | ✖ No | ✔ Yes - manual | ✔ Automated, Patented |
| 8 | Special cover creasing for coated covers | ✖ No | ✖ No | ✔ Yes |
| 9 | Silicon spray for spill removal | ✖ No | ✖ No | ✔ Yes |
| 10 | Ergonomic enhancement | Revised | Improved | Italian Design |
| 11 | HMI | Yes | Yes | Enhanced 12" display |
Why Choose BW@2500 - Prime
High-Speed Performance
Achieve up to 2500 cycles per hour, making it an ideal high-speed bookbinding machine for large-scale production.
Advanced Gluing System
Three-roller spine gluing with reverse spinner and separate side gluing ensures strong and durable binds.
Intelligent Control
Smart-HMI provides real-time production data, enhancing operational efficiency.
Versatile Binding
Handles a wide range of book sizes and thicknesses with easy job changeovers.
Enhanced Productivity
Features like the “No book-No cover” system and calibrated book clamps streamline the binding process
“The BW@2500 has significantly increased our production capacity. Its high-speed capabilities and intelligent features have streamlined our operations.”
Sanjay Goel
First Impression
“The Freedom 2K has transformed our short-run production with seamless integration and unmatched speed. It truly redefines what an automated perfect binding machine can do.”
Subhash G
Production Manager
Frequently Asked Questions (FAQs)
What is the maximum speed of the BW@2500?
The BW@2500 operates at a mechanical speed of 2500 cycles per hour, making it a high-speed bookbinding machine suitable for large-scale production.
Can the BW@2500 handle different book sizes?
Does the machine offer easy job changeovers?
Want to learn more about the Blue Plus versatile perfect binder?
Let us guide you with a customized consultation
