The six clamps in the BW@2500 ensure a secure and consistent grip on the book block throughout the binding process, enabling reliable handling of higher volumes and thicker book blocks with ease—directly increasing productivity and throughput.
Built with robust construction and intelligent design, the BW@2500 delivers exceptional binding accuracy and repeatability. Advanced automation features, including an automated book block measuring system and a dedicated spine preparation unit, ensure precise trimming and accurate scoring of the book spine, resulting in consistently high binding quality across long production runs.
Detailed Specifications
SPECIFICATION
Max Book Size
Min Book Size
Spine Thickness
Max Cover Size
Min Cover Size
Mechanical Speed
DETAILS
440 mm x 230 mm
150 mm x 100 mm
3 mm – 50 mm
440 mm x 510 mm
150 mm x 220 mm
2500 cycles/hour
SPECIFICATION
Glue Pot Capacity
Dimensions
Power Supply
DETAILS
3 kg
2100 mm (L) x 1000 mm (W) x 1100 mm (H)
415 V (±10%), 50 Hz, 3-phase
Machine Variant Comparison
| Pos | Value Driver | EPIC | V24 | Prime |
|---|---|---|---|---|
| 1 | Uptime / Reliability | ✔ Best in class | ✔ Best in class | ✔ Best in class |
| 2 | Brush with Milling | ✔ Yes | ✔ Yes | ✔ Yes |
| 3 | Burst Notching | ✖ No | ✔ Yes | ✔ Yes |
| 4 | FLP tool | ✖ No | ✔ Yes - Easier setting | ✔ Yes - Easier setting |
| 5 | Glue Savings via Adhesive Layer Control (ALC) | ✖ No | ✔ Yes - manual | ✔ Automated, can be set from HMI |
| 6 | Integrated premelter for Side Glue | ✖ No | ✖ No | ✔ Yes |
| 7 | Tail Killer - adhesive stringing | ✖ No | ✔ Yes - manual | ✔ Automated, Patented |
| 8 | Special cover creasing for coated covers | ✖ No | ✖ No | ✔ Yes |
| 9 | Silicon spray for spill removal | ✖ No | ✖ No | ✔ Yes |
| 10 | Ergonomic enhancement | Revised | Improved | Italian Design |
| 11 | HMI | Yes | Yes | Enhanced 12" display |
Why Choose BW@2500
High-Speed Performance
Advanced Gluing System
Three-roller spine gluing with reverse spinner and separate side gluing ensures strong and durable binds.
Intelligent Control
Smart-HMI provides real-time production data, enhancing operational efficiency.
Versatile Binding
Handles a wide range of book sizes and thicknesses with easy job changeovers.
Enhanced Productivity
Features like the “No book-No cover” system and calibrated book clamps streamline the binding process
“The BW@2500 has significantly increased our production capacity. Its high-speed capabilities and intelligent features have streamlined our operations.”
- Sanjay Goel, First Impression
Frequently Asked Questions (FAQs)
What is the maximum speed of the BW@2500?
The BW@2500 operates at a mechanical speed of 2500 cycles per hour, making it a high-speed bookbinding machine suitable for large-scale production.
Can the BW@2500 handle different book sizes?
Yes, it accommodates a range of book sizes from 150 mm x 100 mm to 440 mm x 230 mm, with spine thicknesses between 3 mm and 50 mm.
Does the machine offer easy job changeovers?
Absolutely. The BW@2500 features calibrated book clamps with thickness indicators and single knob adjustments for quick and easy job changeovers.
