When production, space and quality all matter, the right binding line becomes a strategic asset. For Delhi NCR’s Diamond Agencies, the installation of the Bindwel BW@2500 V24 is that asset — reinforcing two decades of trusted bookbinding and unlocking measurable operational gains.
Diamond Agencies at a Glance
Led by Ankit Arya, Diamond Agencies focuses exclusively on school and college books. Their 25,000-sq.ft plant runs double shifts and houses a mix of presses — two four-colour, one five-colour, three double-colour and one single-colour — plus a recently added Komori four-colour press. Post-press is mission-critical for them; binding quality and delivery schedules determine customer trust.
Why the BW@2500 V24 Was the Right Choice
Diamond Agencies moved from a WB2000 to the Bindwel BW@2500 V24 to meet growing demand without expanding floor space. The V24 was selected for its higher throughput, compact footprint and the long relationship Diamond already had with Bindwel. As Arya put it, their repeated decision came down to trust in the product and Bindwel’s after-sales support.
How the BW@2500 V24 Solves Real Production Problems
The Bindwel BW@2500 V24 addresses recurring high-volume binding challenges with practical engineering:
- FPLP Gadget (First & Last Page Lift Prevention): Prevents the first or last page from lifting with the cover when opening the book — a common quality issue in perfect-bound books that can make the book feel poorly finished. The FPLP gadget secures those pages without stitching, improving perceived quality and reducing customer complaints.
- Adhesive Consumption Control (ACC): A precision adhesive management unit that meters glue layer thickness according to spine size, cutting adhesive use and cost while ensuring a strong bond for thicker books.
- Silicone Spray (Squeeze-Out Wiper): An integrated silicon spray and wiper system prevents books from sticking together and removes squeeze-out automatically, removing manual cleanup and improving line uptime.
These features work together to reduce waste, improve finish consistency and lower operator intervention.
Practical Tech That Delivers
Beyond those headline items, the machine provides operational advantages Diamond needed:
- Six calibrated clamps in an oval travel path for continuous flow.
- Three-roller spine gluing and driven side glue for uniform adhesive coverage.
- “No book — No cover” logic to prevent errors and reduce waste.
- Smart HMI for on-screen settings, production data and diagnostics.
- Optional twin-bag twin-drum dust extraction for cleaner operation.
The BW@2500 V24 combines these elements into a compact package that fits Diamond’s shop floor without forcing rearrangements or expansion.
Measurable Impact
After installation, Diamond Agencies reported tangible benefits:
- Increased output from the same floor area.
- Improved first-pass quality and fewer rework incidents.
- Lower adhesive consumption thanks to ACC.
- Cleaner production runs and less manual intervention (silicone spray + wiper).
- Reliable support and fast service responses that keep the line running.
Arya says the machine “simplified our binding process” and noted that if space allowed, they would consider adding more units — a strong endorsement of the BW@2500 V24’s ROI and reliability.
Long Partnership, Ongoing Trust
Diamond Agencies’ move to the Bindwel BW@2500 V24 caps a long relationship that evolved from single-clamp binders to the current six-clamp V24. For Arya, Bindwel’s consistent technical support and machine reliability made the choice straightforward: “Bindwel stands for trust and dependability in the industry.”
What This Means for Publishers
For high-volume educational publishers, the Bindwel BW@2500 V24 is more than a machine — it’s a production strategy. It enables:
- Higher throughput without expanding footprint.
- Predictable quality across long runs.
- Lower operating costs via adhesive and waste control.
- Better uptime and faster problem resolution.
These translate into on-time delivery, lower cost per book, and stronger client relationships.
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